Patching rust holes with bondo ape

Even the tinest of pin holes will make the windshield leak and the sill rust. Patching a rust hole in my jeep or how bondo can hide your bad welds. Shrink, sag, and crack resistant, this easy to use formula dries quickly and sands easily. Blacktop patch and crack filler case of 2 easily restores a smooth surface to your worn and. My husbands car had developed a large rust hole in the. There are a few ways to repair a rust hole, but no guarantees a repair will last. The video course teaches you everything about modern cars. Then when you get all done with your patch, plaster.

How to use bondo to repair a door home guides sf gate. This is more of account of how i got rid of hidden covered up the rust on a 1996 toyota camry. Then a new piece of sheet metal has to be welded in. Downspouts, which usually suffer less abuse than the. I want to patch the holes, i havent done any metal repair in years, what is todays best way. Patching hole in mower deck small hole, rusted, was considering cleaning area well and use some jb weld.

Nonshrinking and permanently durable 2part filler offers reliable repairs for a wide variety of automotive, home and hobby projects. The first step was to scrape off the loose paint surrounding the rust spot. Labmetal readytouse repair compound spreads like paste and hardens quickly into metal. To fix this properly the rust has to be cut out which can mean a 4 inch x 4 inch square hole. How to fix rust holes in truck bed without welding. Instead of trying to form a sheet metal replacement piece what does everyone think about just using expandable insulating foam to fill the gap and keep water from being driven into the openning.

Building up part 1 at this point, i used a metal mesh body patch bondo brand. And with mig welding, you risk blowing out more metal than you fill, plus the weld can be as hard as a rock. By comparison, high temp soldering brazing is guaranteed to warp and buckle the metal. While replacing large sections can be relatively easy, the smaller rust holes that do not warrant a full panel replacement are small enough that the average builder can tackle them and be back inside in time for dinner. I tried to sand it down and put bondo on it and repaint the car, and it actually looked pretty good for a while. How to repair cracks and holes in drywall howtos diy. You might not have the money to pay an auto body shop to perform the repair or the tools to cut and weld a new patch panel in. When water and moisture contacts bare metal, rust forms on the surface of the metal. Repair a rust hole yourself to keep rust damage from spreading. Repairing a rust hole requires providing a strong repair that resists cracking. With that said, repairing a rust hole is easy and can be done by anyone willing to put forth the effort. While typical bondo will work, por15 has developed a twopart epoxy putty that will also get the job done.

Easy ways to fix rust holes on a car with pictures. Rust oleum 4424 ready patch metal, 1quart from the manufacturer. Cut a piece of glassfibre mat the same shape as the hole. My bondo brand fiberglass kit called for 1oz 28g of resin to 14 drops of hardener. How to repair a hole in a car with bondo it still runs. Fibreglass is strong, so it wont fall out like a body filler even when using the. After the car sat over night it was time to get started on filling the holes.

How to repair a rust hole with bondo bondo is a body filler produced by 3m that you can use to fill in rust holes or damaged sheetmetal. How to repair rusted sheetmetal by using patch panels. Here are the steps required to use bondo, a repair putty, for. The rust isnt too bad, but is accelerating rapidly. At this point, i used a metal mesh body patch bondo brand to fill the hole. With my dad being a mechanic and a fan of restoring cars, ive known about bondo for years. Tape a sheet of paper newsprint works well over the rust out and mark one inch beyond the edge of the rust out with a sharpie marker. Rustoleum 4424 ready patch metal, 1quart wall surface. Blog post when is a rust spot a wee bit too big for bondo. Learn exactly how to repair rust on car using kitty hair or bondo hair. Theres only one way to fix it, and thats cut out the rust and weld in good metal. Fortunately these holes are fairly easy to patch and repair using epoxy resin fillers designed for automotive bodies. I then fill all of the low spots with rage gold, then 220 grit and grind those things that the factory didnt clean off good, which means i am mostly back to bare metal, then reepoxy over the bondo and at the same time 90 minutes dry time use k36 urethane primer with several coats. Materials and photos courtesy of marson corporation, chelsea, massachusetts.

Can i even consider using bondo to fill the holes and then seal with vulkem from the inside of the skin before reattaching to the frame. Warm the body first so that the patch can be held in place while it activates and fuses over a few. Having tried everything from trusty old bondo to welding in steel, this. Check out how you can repair rusted sheetmetal by using patch panels, as shown on this 1969 camaro. More than likely youre going to have to fix some rust at some point. My son made a metal patch panel that fit nicely on the inside of the body. As long as these rust holes go untreated, they will continue to expand. Jul 06, 2015 rust on your classic muscle car is a nuisance. What is the best bondo to use when patching rust holes on a car. How to repair rust pin holes without welding eastwood blog. How to repair a rust hole in your car yourmechanic advice.

It can be easily done without welding, by using strong but inexpensive. In fact, once the putty has been mixed properly, the manufacturer claims it will cure even under water. Bondo products have been used in body shops for years. May 18, 2017 whelp i found a big rust hole in my 2000 jeep grand cherokee wj. This stage involves patching holes with reinforced filler and smoothing and. A welded in patch or a fiberglass bondo type filler or some. Mar 07, 2014 avanti, almost all failures like yours probably stem from the fact that a lot of repair guys didnt do the prep work right. We explain how to use filler, wire mesh and glassfibre to fix rust holes in your car. I now need to fill the small rust holes that are left. This video covers the repair up to the point of using primer and paint.

Bondo fiberglass resin is the same highstrength polyester resin that is used to build most highperformance watercraft. Feb 18, 2012 what is the best bondo to use on repairing rust holes on a car. You cannot slather some bondo over rust and expect it to stop the rust or stick to it for that matter. How to repair a rust out with fiberglass and body filler. Building up part 2 the next step was patching the hole with. This is the first time i have done anything like this. Bondo is a compound that is mainly used in the automotive industry for repairing dents, dings, or large scratches in metal. If there are holes in the metal, you are much better off cutting it all out, patching. Mar 22, 2011 an adequate method for the home repairman is to cut out a piece of light gauge sheet metal to closely cover the rusted area,apply a coat of bondo to the back side,then place it over the rusted area that has been well sanded. What is the best bondo to use on repairing rust holes on a. What is the best bondo to use on repairing rust holes on a car. The bondo will hold the patch in place and encapsulate most of the rust.

Rust that begins to eat into metal lawn mower decks will. Then, use a disc sander or grinder to remove all rust, debris, and paint on the area youll be applying epoxy or bondo to. I just striped all the rust off my floor pans and used metal prep to clean. Bondo is also used to repair wood, drywall, concrete, brick, fiberglass, etc. Presents a diy method of lower fender rust hole repair with no welding. This stage involves patching holes with reinforced filler and smoothing and shaping. However, bondo rust hole repair kit it the perfect alternative that allows you to repair small areas that are rusted out by yourself while also. The mesh patch comes with a twosided selfadhesive tape that sticks to metal. Oftentimes, rust leaves deep pits or holes in the sheetmetal that must be filled as well. Bondoglass reinforced filler, 1 quart 41 ounce, 272c, exterior. It is not really a rust spot, but rather a missing part of my car that has rust around it. Over time, rust can eat through the metallic surface of any vehicle. Ive cut a large rust section out of my fendor on the underside hidden by the plastic flare.

Video tutorial on how to repair rust holes on your vehicles body panels. I had a rust hole to fix and was thinking of getting fiber cloth and epoxy, but. You will likely create holes or openings in the metal when you do this. Fixing a rust hole on the rocker panel can be expensive. Bondo, the same product used as autobody epoxy filler, has been used by handymen for years to repair damaged wood. Eventually, it will require rust repair to remove the rust. They can be shaped to any contour and will not rust.

The rust was around the wheel wells on both of the rear wheel wells. Welding small rust holes in car body panels weld talk. Using this body patch creates a sturdy repair that will not rust. Spread the bondo over the hole in your door using a putty knife. And could you also include some helpful hints when doing the project. Can you use expandable insulating foam as a rust hole.

How to fix rust holes on a budget using fibreglass no welding. I have never used bondo before and want to do this right the first time, so any tips in this department are helpful. How to patch rust holes permanently without welding. Jul 14, 2009 this will create a good rust proof sealed surface for filler to adhere to. The national association of home builders states that aluminum and steel rain gutters have a lifetime of up to 20 years. It is, of course, best to fix the rust before it becomes a hole, but with some effort. Bondo lightweight body filler quickly and easily fills in dents, scrapes, chips, cracks and rust holes. Oct 02, 20 cover the rust out with fiberglass cloth 1 make a pattern of the rust out to transfer to the sheet of fiberglass. This can be done either by welding metal points or by using fiberglass mats. When damage or rust is extensive, bondo self adhesive body patch provides a sturdy reinforced foundation on which you can apply bondo body filler and fiberglass resins. My friend had a rust hole in his jeep, hid father is a painterbody work guy do they cut the floor out, got a new floor pan, drivers footwell, and they are using panel glue to hold it, i think thats what its called. The rust hole you see is only about 30% of the rust thats actually there. When i was giving my wheelbarrow an update, i noticed a hole in the edge where the rust has eaten the metal away and i used bondo to repair it.

In fact i know this isnt correct but for wood restoration i dont believe there is a better option than abatron either. You can create your own patch to repair larger holes in drywall. Ready patch professional formula spackling and patching compound is specially developed for interior or light duty exterior use. It is a thick plastic paste that is spread over the affected area, then sanded down to a smooth finish. Following some quick work with a sharpie and cutoff wheel, a perforated steel and bondo sandwichs littered my workspace floor. For surfaces that are rotted by rust but have not rusted completely through the surface, use a putty knife or chisel and remove chips and loose metal that has rusted. If the hole is very large, add some duct tape inside the opening to hold the bondo in place as it dries. Hole in roof rust maintenancerepairs car talk community. So any kind bondo epoxy patch is just going to rust out later. There is a small hole 8 x 12in the foundation that was used as a vent into a cold storage room.

The bondo self adhesive body patch provides a firm, metal reinforced foundation for bondo body filler and fiberglass resins when applied directly over the patched area. How to repair rust holes this guide is provided here for educational purposes and was taken from an old chiltons manual which was over 14 years old. Often if rusted areas are not repaired at the right time it may lead to rust holes. Instead, you can clean and fill the rust holes and continue to use your mower for many more years to come. It occurs as your vehicle starts aging or is overexposed to iron, oxygen, or water. The kits typically have a reinforced center panel surrounded by selfsticking tape. How to repair a rust hole with b ondo bondo is a body filler produced by 3m that you can use to fill in rust holes or damaged sheetmetal. So, today we are going to discuss how to fix rust holes in the truck bed. Bondo 101 basic for working with plastic body filler. Repair minor holes and cracks on asphalt driveways. Bondo is a putty commonly used for autobody applications because of its ability to harden and sand to extremely smooth surfaces. Rust repair 101 how to fix a rust hole napa know how blog.

Ive seen guys fix dents, that have been expose, due to cracked paint, by just filling the dent, over rust and paint, or just giving the surrounding paint a light grind, and fill, again, not removing the rust. In fact, it works so well that the makers of bondo now sell a similar epoxy product just for wood. Self adhesive patch makes it easy to repair rusted out areas. How to fix a rust hole in a rocker panel fast, lowcost. Bondo is a body charge produced by 3m that can be used to fill holes in rust or damaged sheet metal. Patching a hole in foundation everything about concrete. Repairing rust on your car is something that should be done quickly to prevent it from spreading. Jun 15, 2012 in this video, we show how to clean the area, sand and remove the rust, mix and apply body filler and sand in stages. If the bare metal of your vehicle is exposed to excess salt and rain the area will eventually begin to corrode and rust. As impressive as my bondo job was for a firsttimer, the bondo soon fell off, and now the huge rust hole is back.

Cut a piece of glassfibre mat the same shape as the hole, but 14in. Lower fender rust hole repair no welding fiberglass. How to fix non structual rust without welding youtube. Obviously, if there is a hole, that is easy to find, but a lot of time the rust does not eat all of the way through the metal you may be able to repair the rust without having to cut out a section of the panel and adding a new piece to the panel.

It is a thick plastic paste that extends over the affected area and then sanding to a smooth finish. For rust repairs, you must first remove any scale from the metal. I also kept tape and newspaper over the lower plastic fender, as i didnt. Readytouse metal repair putty, dent filler and patching compound. After the rust is removed i am going to have to prep it for a small amount of bondo. How to repair rust on car using kitty hair or bondo hair. Sometimes its perfectly ok to fix a rust hole without welding by using duraglas, kitty hair, bondo glass or other types of reinforced filler. Use bondo professional gold or bondo ultimate to make your autobody repair easier. Small rust holes offer beginners a great way to practice rust repair. Patching small rust holes is not that difficult if you have patience. For holes up to about six inches across, a variety of drywall patch kits are available. Save on bondo self adhesive patch 932 at advance auto parts. How to repair rust holes in a lawnmower deck hunker.

How to fix a rust hole in a rocker panel fast, lowcost method. Ive done body work on cars for a lot of years, and have developed some techniques to make the job fast, easy and cheap. Reinforced mesh provides supportive backing to fill holes. It is on the outside of the bottom lip and on the inside of that lip as well. Fiberglass is a noncorrosive material that can be used as reinforcement or as a repair patch on almost all surfaces including metal, plastic, and wood. Bondo hot rod black filler primer, 00721, 11 oz, 6 per case. You can repair holes in a cars bodywork with filler and fibreglass. Simply adhere the patch to the wall and cover with drywall compound. When rust isnt caught early, it can eat all the way through the metal of your car.

If you have a lawn mower that has rust holes in the deck, you dont have to replace the entire mower. Aug 10, 2016 small rust holes offer beginners a great way to practice rust repair. How to repair a rust hole with bondo know about life. I put some duct tape over the rust holes on the outside so the jb weld wouldnt run out. Rust repair using fiberglass is easy and can be executed by anyone who is willing to put in the needed effort. Repair metal with polyall 2000 a urethane for all reasons. How to repair a rust out with bondo filler youtube. Bondo body filler cures fast, shapes in minutes and is formulated to be a nonshrinking and permanently durable material. My deuce has some rust that has eaten completely through and the holes are no bigger than one inch other ares are just rust and no hole yet. My husbands car had developed a large rust hole on the front windshield. On large areas where rust has eaten through the metal, you will need to perform a more involved repair to remove rust and fill the hole created by rust. Rust pin holes can happen on vehicles as new as a few years old in some cases. Feb 26, 2011 problem is the screw holes in the 1 inch corner flashing that was used will protrude beyond the new drip rail edge at least on the sides.

If there are holes in the metal, you are much better off cutting it all out, patching it with new metal, and then working the body filler from there. Whats the best procedure to adding a patch for the big holes. Make sure to tape off the surrounding areas if you do not plan on repaining the car. To fill a rust hole, you will have to repair the front surface of the bondo application. Bondo self adhesive body patch provides a firm, metal reinforced contour foundation for bondo body filler and fiberglass resins when applied directly over the patched area. If you have old, worn out, even rotting woodwork on your home, and you want to save money on expensive replacement costs, try bondo. Rust starts forming on the metal underneath the paint or from the backside. How to repair rusted metal without welding hagerty media. I only need a small batch for the initial tack so i mixed 14 grams and 7 drops. Jb weld quick steel to fill the holes, bondo for leveling it out, primer, paint and clear. Patching a rust hole in my jeep or how bondo can hide.